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AI Surface Inspection

An AI-powered inspection device that automatically detects surface defects

RYOEI offers bespoke imaging methods to suit your unique inspection needs. 

Features​
  • Uses AI to automatically sort tolerable and intolerable defects on machined surfaces

  • Classifies defects into categories, such as shrinkage defects, chips, and machining traces  

  • Identifies defects as small as 0.02” (0.5 mm) under ideal conditions*

  • Uses 3-way lighting for enhanced accuracy and detail  

  • Reduce the number of people required in your inspection process**

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* Environmental factors such as poor lighting or mist, and variation in part size, finish, and color may affect accuracy and shooting time​.

** We recommend continued human supervision to facilitate AI learning and ensure minimal error rate.

Imaging Methods

General Imaging Method

Imaging with 3-way Lighting

Imaging with Indirect Lighting

Camera

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Defect

Camera

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Defect

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Camera

Defect

Surface for Refractory Light

* We propose various imaging methods depending on the type of defect. We also have experience in imaging methods other than the above three examples. Please contact us to learn more.

Powered by Deep Learning

Defect

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Porosity

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Scratch

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No Defects

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Milling Marks

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Coolant Droplets

Easy to over-detect by mistake for defect

Coolant, chips, processing marks, etc.

Deep learning allows our AI Surface Inspection System to accurately distinguish the difference between defects, such as surface porosity and scratches, on non-defects, such as milling marks and coolant droplets. 

Our surface inspection system utilizes 3-way lighting to accurately distinguish types of defects. Red, blue, and green lights shine onto the machined surface from different angles to create detailed images

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Normal Image

Defects, stains, and milling marks are the same color, and there are few features.

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Image With 3-way Lighting

Defects Easily Identified:

Defects  red and green

Dirt → orange

Milling marks → Purple

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